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Rubber Lined Pipe: Time Tested Reliability

October 6, 2017 By Moon Fabricating Corporation

Rubber Lined Pipe

Many industrial applications including mining, power generation, and ball mills require innovative solutions to safely transfer and contain abrasive and erosive products. Rubber linings have become the time tested standard in many applications because of their ability to do just that.

Flue gas desulfurization

Rubber Lined PipeFlue gas desulfurization (FGD) is the process of removing sulfur dioxide from flue gases to avoid the risk of releasing sulfur dioxide into the atmosphere. Lime is a key ingredient in the removal of these acidic gasses. Lime can either be used in dry or wet forms to accomplish this.

In wet lime scrubbing, lime and water are mixed to create a “slurry” that neutralizes the sulfur dioxide and other harmful pollutants. The mixture undergoes a chemical reaction, precipitating calcium sulfite, a harmless product that can be repurposed into gypsum. With dry lime scrubbing, the lime slurry is injected directly into the flue to remove the gasses through a sprayer, and the water evaporates in the heat. In either case, the dangerous sulfur dioxide byproduct is neutralized and production can continue. Rubber lined pipes are a crucial element of the system, ensuring the lime slurry is safely and effectively transferred to the FGD system.

Ball mills

Rubber linings can also be used to line ball mills designed to grind mining materials as required. These rubber linings protect the equipment while withstanding vibrations and the rough nature of the materials inside. Those in the mining industry have also capitalized on rubber linings to protect the piping used in mineral transfer from the mine in copper, nickel, zinc, silver, and gold operations.

Rubber linings

Rubber Lined PipeWhatever the application, rubber linings are an excellent addition to your toolbox. They hold up against the abrasive materials used in these activities while withstanding high heat inherent to the work. Better yet, the natural elasticity of rubber materials allows for incredible customization to fit your space and needs as well as the inevitable vibration, expansion, and contraction materials must endure in these changing temperatures.

Rubber linings protect your equipment, and the variety of types, shapes, and thicknesses allow you to get exactly what you need to get the job done. Rubber linings are typically very thick; thus, compared to thinner linings, as they begin to degrade, you will have plenty of time to replace the linings before the abrasive materials ever reach your equipment.

The experts at Moon Fabricating Corporation specialize in fabricating custom rubber lined piping according to your specifications for sulfur dioxide removal in FGD systems as well as for ball mills and other mining operations. We’ve worked with mineral and abrasive material transfer in copper, nickel, zinc, silver, and gold mining industries as well as FGD systems in power plants. We furnish rubber linings designed to meet your toughest process requirements. This approach reduces equipment failure and shutdown costs while protecting your capital investment.

For more information on rubber linings or any of the other fabrication services we offer, please contact us through our website or call us at 765.459.4194. At Moon Fabricating Corporation, every job we do is customized for you.

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  • Custom Fabrication
  • Inspection and Maintenance
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  • Processes Involved in Custom Jobs
  • Rubber Lining
  • Technology/Material Highlights
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At Moon Fabricating, we do a lot more than just tanks.
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Moon Fabricating Corporation

TURN TO MOON FABRICATING CORPORATION FOR ALL YOUR CUSTOM TANK, PLATE METAL FABRICATION, CORROSION RESISTANT LINING AND COATING REQUIREMENTS.

Since 1923, we have been delivering exceptional quality and unmatched experience in our industry. Our team is dedicated to providing our customers with high-quality products and services while maintaining a remarkable level caution to ensure safety on every job. Here at Moon Fabricating Corporation, we are the single-source provider of custom fabrication solutions for ductwork, industrial tanks, stacks, and process equipment. Since we are located in Kokomo, IN, our team is able to build to your exact specifications by using carbon steel, stainless steel, titanium, aluminum, or specialty alloys.

Our team serves a variety of industries including power, steel, corn processing, surface finishing, chemical, mining, and minerals with custom fabrication, corrosion resistant and abrasion resistant linings, and field services. Whether you need tanks for industrial or commercial use, you can turn to Moon Fabricating for stainless steel tank fabrication. We will work directly with you to ensure the installation process goes according to plan. For your convenience, we can also repair or replace your existing stainless steel tanks.

Turn to Moon Fabricating for all of your custom fabrication and lining needs. Contact our team right now for additional information about our products including chemical tank liners and rubber lined pipe.  

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Excellence in Service

Experience

Moon Fabricating project managers bring decades of knowledge and their unwavering commitment to safety to every job. Our estimating staff uses state-of-the-art AutoCad to ensure that drawings meet your specifications and all applicable codes and standards.

Capability

As approved applicators for North America's largest producers of rubber linings, Blair Rubber Co. and Polycorp Ltd., Moon Fabricating boasts a 60,000 square feet of manufacturing. Cranes with 60,000-pound lifting capability, plate rolling, automated submerged arc welding, and CNC plasma burning capabilities all converge for the finest tank fabrication in the nation.

Materials

Materials and proven fabricating techniques are critical to reliability, durability, and function. Tanks are fabricated from carbon steel, stainless steel, or a variety of specialty alloys. Rubber linings are cured utilizing our 12-foot diameter by 40-foot deep pressure steam vulcanizer. Additional lining products include, Koroseal, fiberglass-reinforced systems and specialty coatings.

Testimonials

Cogar Consulting Group

Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.

cogar

Jerry Cogar
Cogar Consulting Group

2016-05-11T17:57:59-07:00

Jerry Cogar
Cogar Consulting Group

cogar
Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.
https://moontanks.com/testimonials/cogar-consulting-group/

Purdue Energy

While we could have gone to two suppliers for the tanks and linings, it was much more efficient to source the completed tanks from a single supplier who also produced the CAD drawings for each tank, which saved us the time and effort

Edward Rafacz
P.E., Utilities Engineer at Purdue Energy

2016-05-11T17:58:35-07:00

Edward Rafacz
P.E., Utilities Engineer at Purdue Energy

While we could have gone to two suppliers for the tanks and linings, it was much more efficient to source the completed tanks from a single supplier who also produced the CAD drawings for each tank, which saved us the time and effort
https://moontanks.com/testimonials/purdue-energy/

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Moon Fabricating Corporation
700 W Morgan St.
Kokomo, Indiana 46901

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Phone: 765.459.4194
Fax: 765.452.6090
gveach@moontanks.com

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  • Custom Fabrication
    • Rubber Lined Tanks
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    • Pickling Tanks
    • Steel Silos
    • Steel Tank Fabrication
    • Steel Chutes
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    • Chemical Tank Liners
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  • Contact Us